Blanket Rotary Screen Printer

The DGE Blanket Rotary Screen Printer adopts Italian Phase servo motors, a Schneider servo motor drive system, and Yaskawa AC variable frequency motors. It features fast, accurate, and stable pattern registration, stable performance, extremely low failure rate, registration accuracy of ±0.01 mm, and a speed of up to 90 m/min. The 24-hour daily output can reach 150,000 meters.

The open magnetic table printing machine offers a refined manufacturing process, easy operation, good stability, and simple maintenance. It is capable of handling surface printing on various fabrics.

Control System	Printing Unit	Drying Unit

Working Principle

The basic principle of rotary screen printing Machine is to force the color paste inside the rotary screen through the mesh onto the fabric surface under pressure from a squeegee or magnetic bar. The specific workflow is as follows:

•Fabric feeding and sticking: The fabric is guided in by the feeding device, coated with adhesive paste or thermoplastic adhesive, and then evenly adhered to the printing rubber conveyor belt, ensuring no displacement during the printing process.

•Continuous printing: The fabric moves forward at a constant speed with the rubber conveyor belt, passing sequentially through multiple rotating rotary screen cylinders arranged by color sequence. The color paste inside each screen is injected through built-in pipes. Under the pressure of the squeegee or magnetic bar, the paste penetrates the open pattern areas on the screen surface and transfers onto the fabric, achieving overprinting of each color pattern.

•Drying and fixation: After printing, the fabric enters a drying chamber for hot-air drying, followed by steam fixation (for reactive dyes) or curing (for pigments). Finally, it goes through washing and setting to complete the printing process.

Industry applications

Special Optimized Design for Blankets

▶Excellent penetration: A specially designed magnetic bar printing system with stepless pressure adjustment allows the color paste to penetrate deep into the blanket pile, producing vivid and full print effects with high color fastness. The printed pattern lasts longer.

▶Strong adaptability to wide widths: rotary printing Machine Capable of processing extra-wide blankets up to 3.4 meters and above, meeting the market demand for large-size products in the home textile industry.

▶Wide range of fabric weights: Suitable for blankets with fabric weights from 80 to 600 g/m², from lightweight flannel to heavy raschel blankets.

Intelligent and User-Friendly Operation

• Large-screen LCD HMI (Human-Machine Interface), industrial fieldbus data transmission, supports remote fault diagnosis and monitoring.

• The printing unit is electrically lifted as a whole, making screen changing, cleaning, and maintenance easy and fast.

• System fault self-diagnosis display; supports remote diagnosis and maintenance for convenience and speed.

• Infinitely variable pattern repeat with electronic one-key setting, greatly improving production changeover efficiency.

Contact DGE for your home textile fabric rotary screen printing solution.

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Technical Specification

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