Home Textiles Rotary Printing Equipment

Home Textiles Rotary Printing Equipment are continuous, high‑efficiency printing equipment. Their core advantages include high speed, low cost, multiple colors, and suitability for wide widths, making them especially ideal for mass production of home textiles such as bed sheets, duvet covers, and curtains.

 

Structurally, they consist of four main modules:

fabric infeed → printing → drying → fabric outfeed, with the core components being the nickel rotary screen + squeegee/magnetic bar + servo‑driven pattern registration blanket system.

 

 

Control System	Printing Unit	Drying Unit

 

Core Advantages & Characteristics
1. Extremely high production efficiency (most prominent advantage)

Continuous, uninterrupted printing at speeds of 40–100 m/min, with daily output reaching tens of thousands of metres.

Suitable for large batches and long orders (the mainstream demand in home textiles).

Unit cost can be as low as a few cents per metre.

 

2. Stable print quality, meeting home textile requirements

Strong colour paste coverage: Solid, vivid colours, ideal for heavy colouration and full‑coverage patterns in home textiles.

High pattern registration accuracy: Servo drive + three‑way automatic registration, accuracy up to ±0.1 mm, stable overprinting of 4–16 colours.

Uniform penetration: Controllable pressure of squeegee/magnetic bar ensures even paste through the screen, good colour consistency on both sides.

 

3. Adaptability (perfectly matches mainstream home textile patterns)

Excels at repeating patterns, geometric stripes, large colour blocks, florals, and other classic home textile designs.

Standard repeat size of 64cm; custom repeats of 904 mm, 108cm, or 245cm (large repeat) also available.

 

Machine Structure & Components
1. Fabric Infeed Device
Components: Infeed rollers, fabric stretcher, tension compensator, weft straightener, arched electric heating plate, photoelectric edge sensor.
Functions:Supports both roll feed and plaiting feed; tension‑free or tension options available.

Removes dust and loose fibres from fabric surface to ensure clean printing.

Photoelectric edge sensor automatically corrects deviation, ensuring straight fabric edges and even selvedge margins.

Arched electric heating plate pre‑heats the fabric for smooth adhesion to the blanket.

 

2. Printing Unit (Core Printing Mechanism)
Composed of: Blanket system, rotary screen system, paste application system, and pattern registration drive system.

Rotary screen (nickel screen – the pattern carrier)

Mesh shape: Hexagonal honeycomb. Mesh count: 60–120 mesh (80–100 mesh commonly used for home textiles).

Manufacturing: Laser engraving or electroforming to create open pattern areas. One screen per colour.

Dimensions: Circumference (repeat size) 640 mm, 914 mm, 1018 mm; width adapted to fabric width.

 

3. Drying Device (for colour fixation and preventing bleeding)
Components: Infrared pre‑drying + hot‑air drying chamber, multi‑layer fabric threading, automatic temperature control.
Functions:Infrared pre‑drying after each colour prevents colour paste mixing and bleeding.

Drying chamber (steam / thermal oil / gas heating) thoroughly dries and fixes the colour, ensuring colour fastness.

 

4. Fabric Outfeed Device
Components: Cooling rollers, tension adjustment, plaiting/batcher outfeed frame.
Functions:Cooling and setting after drying to prevent heat shrinkage or deformation.

Automatic plaiting folding or roll winding, producing neat finished fabric ready for subsequent processing.

 

Industry applications

 

●Technical Upgrades
Breaking colour limitations: High‑precision rotary screen technology enables the creation of any colour pattern by overlaying 4–16 screens.

Large repeat size: Modern textile printing machines support repeats of 640–2500 mm, combining the "large pattern" advantage of flat‑bed printing.

Special fabrics: With features such as magnetic bar squeegees and penetrating pressure rollers, they greatly improve the penetration effect and production speed for pile fabrics.

 

●Wide Fabric Adaptability (Compatible with many home textile types)
Suitable for almost all home textile fabrics, including cotton, polyester‑cotton, polyester, sanded cloth, flannel, terry cloth, etc.
Supports wide‑width (280–320 cm) continuous printing of large‑size home textile fabrics.

 

●High Degree of Automation, Easy Operation & Maintenance
Fully automated process: Automatic fabric infeed, pattern registration, paste supply, drying, and outfeed – low labour intensity.

Open screen cradle: Quick screen change (even without stopping the machine), suitable for flexible production of multiple varieties.

Automatic blanket washing and water recycling: Low operating and maintenance costs.

 

●Significant Cost Advantages (The First Choice for Mass Production)
Low screen‑making cost: Nickel screens are reusable (hundreds of times); the cost per metre is very low when amortised over long production runs.

High paste utilisation: Closed paste supply system minimises waste.

 

 

Contact DGE for your home textile fabric rotary screen printing solution.

 

 

 

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Technical Specification

 

Name

Home Textiles Rotary Printing Equipment

1.Printing unit

Model

7280A(High Speed Type)

Nominal width(cm)

180

200

220

240

260

280

300

320

340

Effective printing width(cm)

162

185

205

225

245

265

285

305

325

Standard colors

4/6/8/10/12/14/16

Repeat size(mm)

577,640,820,914,1018

Printing varieties

Knitted fabric, woven fabric

Printing speed

4～ 100m/min

Printing type

magnetic type + scraper type(any combination)

Alignment accuracy

±0.1mm

Transmission mode

Guide belt drive: Physis servo motor

Printing unit: Independently driven by Europe servo motor

Machine operation

Left/right hand (It depends on actual use)

2.Feeding cloth unit

Model

T2181

T2280

T2381

T2480

H2181

H2280

Type

woven fabric standard model

woven and knitted fabric standard model

woven and knitted fabric strengthen model

knitted fabric dedicated model

woven fabric constant speed print model

woven knitted fabric standard model

3.Dryer unit

Model

S3013

S3023

S3033

S3055

Dryer sections

4/5

5

4/5

7/8

Applicable fabric

woven fabric

Double-sided penetrative wax printing on fabric

knitted fabric

Thick fabric

Speed

5～100m/min(50HZ)

Dryer temperature

80℃～200℃

heat source

Heat transfer oil/Steam/natural gas (standard: Heat transfer oil)

4.Power configuration

Power supply

AC3-380V±10﹪,50Hz

Total power

160 KW

Compressed air

0.6～0.8MPa

Water source

0.2～0.4MPa

 

Contact us for professional technical solutions.
Email:master@xadegao.com
Tel:+86 18149064308(whatsapp/wechat)